Checksheet for Process Design in Manufacturing Organization
Following are some of the important steps involved in Process Design in Manufacturing Organizations. It can also serve as a check sheet if you are commencing process design in your organization.
- Process flow design for various products
- Decision of in-house manufacturing Vs sourcing
- Plant layout with processes (cell manufacturing as per lean principles)
- Workstation design
- Assembly automation tools selection
- Tooling RFP generation
- SPM RFP generation
- Material handling Design
- Capacity planning – equipment capacity, labor and storage
- Process cycle estimation using industrial engineering
- Project manage the implementation of process design
- Facilitation of machine capability (dependent on tooling design, but we’ll facilitate)
- TAKT time delivery and output optimization
- Labor training on assembly activities
- 5S and material handling standard establishment
- Establishment of quality standards (incoming, in-house and final product)
Following are some of the important steps involved in Process Design in Service Organizations. It can also serve as a check sheet if you are commencing process design in your organization.
- Current state assessment
- Business process definitions
- Agreement on service levels, measures of success and operations metrics
- New process design
- Technology integration
- Process documentation
- Project manage the implementation of process design
- RFP for technology up gradation
- Process pilot
- Process training
- Establish governance mechanisms
- Process reviews/audit mechanism
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