Carpet Bombing is an expert facilitated solution to streamline the process for lower cost, process defects & higher throughput. It involves systematic cleanup of value stream using lean tools such 5S & Muda (waste elimination).
Why Carpet Bombing?
Even world class processes assimilate inefficiency and fat over a period of time, immaterial of how well it was originally designed and implemented.
While we heavily depend on technology & automation to keep the process efficient, business dynamics such as changing customer requirements, inconsistency in supply, adhoc requirements, competitive pressure, new products/configuration, etc. drag the process to assimilate wastes such as delays, rework, duplication, inventory, too many approvals, etc.
Carpet bombing, as the name suggests, is a highly focused team activity that provides drastic improvement in a matter of 2 or 3 days. Improvement opportunities are identified and implemented within a day or two because all necessary stakeholders are involved in the exercise.
Deliverables
Pre-work Study
Value Stream Map Creation
Carpet Bomb for 8 Wastes
Sort and remove 8 Wastes
Redesign process without wastes
Implement changes immediately
On-going audit
Benefits
Measurable results in the business processes such as,
Reduction in direct FTE Cost
Increase in Quality (Defect Reduction)
Increase in throughput
Increase in customer satisfaction
Impact Areas
Operations Processes both in Manufacturing and Services
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