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Process Capability Analysis
Process Capability Analysis
Capability analysis is a computational method for comparing the output of a manufacturing process to its engineered specification limits. “Process Capability Analysis” starts at the beginning of how manufacturing processes are developed and analyzed.
This set of tools can be applied to product characteristics such as its size, weight and hardness, or to process characteristics such as temperature, voltage or flow and are essential for new process development, 6-sigma projects, Statistical Process Control, and process monitoring.
This course covers the basic and advanced concepts of capability analysis along with it applications and math (both in Excel and Minitab). You will learn practical tips and strategies.
In addition, you will get
- Two Assignments for your practice and solution keys to check
- All Analysis Practice – Follow the Instructor step by step and do it on yourself
- Download more than 6 practice dataset files
Basic Concepts covered:
- Process Capability
- Indices – Cp, Cpk, Cpm, Z Scores
- Long term/Short term Capability
- Interpretation & Improvement Strategies
- Conduct Process Capability Study
- Step by Step Procedure
- Pre-requisites Testing – Normality and Stability
- MS-Excel Based Calculation
Advanced Concepts
- Decision with skewed data, outliers, non-normal, not able to identify distribution, defects & defectives data
- Detailed Minitab based treatments
- Types of Process Capability
- Normal Process Capability – Observed, Overall
- Within/Between
- Weibull Process Capability
- Binomial Process Capability
- Data Transformation
- Box-Cox Transformation
- Johnson Transformation
- Lambda Hyper tuning
What you’ll learn
- Basic Concepts of Process capability – Cp, Cpk, Pp,Ppk, Cpm, Z Scores, USL, LSL
- Step by Step Process to conduct study – Analysis in MS-Excel & Minitab
- Process Capability Concepts – Normality, Stability, Six Pack Analysis, Long Term Vs Short Term, Observed, Expected, Overall, Within, Z Bench
- Data Transformation Techniques – Box-Cox and Johnson Transformation, Hypertuning Lambda
- Decisioning which Process Capability Study to perform for all practical challenging situations – Normal, Weibull, Binomial
- Lot of Practice Files and Practical Improvement Strategies/Tips
Prerequisites
Who this course is for:
- Process Engineers & Manufacturing Managers
- Quality Engineers
- Supply Chain Managers
- Business Excellence and Process Improvement Professionals across sectors
Also, if you are studying for your ASQ CQE, CQT or CQIA exams, this is essential material.
Introduction
Lesson 1 of 1 within section Introduction.
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Basic Concepts of Process Capability
Step by Step Process to Perform Process Capability Study
Lesson 2 of 6 within section Basic Concepts of Process Capability.
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Lesson 3 of 6 within section Basic Concepts of Process Capability.
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Process Capability Indices – Computing Cp, Cpk and Z Scores in Excel
Lesson 4 of 6 within section Basic Concepts of Process Capability.
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Long Term Vs Short Term Process Capability
Lesson 5 of 6 within section Basic Concepts of Process Capability.
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How Process Capability Assessment can be Useful
Lesson 6 of 6 within section Basic Concepts of Process Capability.
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Advanced Concepts of Process Capability with Minitab
How to Selection which Process Capability Study to Perform
Lesson 1 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Performing Normal Process Capability in Minitab (1)
Lesson 2 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Performing Normal Process Capability in Minitab (2) – Cpm Computation
Lesson 3 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Performing Normal Process Capability in Minitab (3) – Six Pack Analysis
Lesson 4 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Results of Process Capability in Minitab – Observed, Expected, Overall, Within
Lesson 5 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Improvement Strategies Based on Cp, Cpk, Pp, Ppk, Cpm
Lesson 6 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Process Capability Assignment I
Lesson 7 of 7 within section Advanced Concepts of Process Capability with Minitab.
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Data Transformation to handle non-normal data
Transforming Non-Normal Data with Box Cox Transformation
Lesson 1 of 3 within section Data Transformation to handle non-normal data.
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Hyper parameter tuning of Box-Cox and Johnson Transformation
Lesson 2 of 3 within section Data Transformation to handle non-normal data.
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How to select between Box-Cox & Johnson Transformation – Practical Dataset
Lesson 3 of 3 within section Data Transformation to handle non-normal data.
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Weibull & Binomial Process Capability
Performing Weibull Process Capability & Interpretation of Results
Lesson 1 of 3 within section Weibull & Binomial Process Capability.
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Performing Binomial Process Capability & Interpreting results
Lesson 2 of 3 within section Weibull & Binomial Process Capability.
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Process Capability Assignment II
Lesson 3 of 3 within section Weibull & Binomial Process Capability.
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